Manufactuing and Engineering Technology Expo to debunk the myth of manufacturing jobs


What is the first thought that comes to your mind when you think of manufacturing jobs? Some of you probably imagine a dirty shop floor and oily, noisy machines. Sadly, this is what most of the people think of manufacturing. However, the College of DuPage (COD) in Glen Ellyn, Illinois has been trying to debunk this myth about manufacturing by showing interested students what manufacturing really is. As part of this effort, COD hosted their 4th annual Manufacturing and Engineering Technology Expo last week at their Technical Education Center (TEC).


Over 200 students from 9 local high schools visited the expo and interacted with 15 vendors who came prepared to provide information about their businesses and discuss potential career paths. The students also received a tour of the beautiful machine shop at the TEC.


As we continue to embrace the mission behind MfgDay which is to inspire the next generation of manufacturers, OSG volunteered to participate in the COD expo as a vendor and talked to the students about our company, available career paths and internship opportunities. OSG district sales manager, Matt Dahlberg, also shared his experiences from his career. Matt graduated from Technology Center of DuPage and started in manufacturing as an apprentice at a local die mold company. Over the past 13 years, Matt progressed in his career to CNC machinist, CNC machine programmer, then CAD/CAM designer and most recently to OSG district manager. In his present position, Matt applies his years of manufacturing shop floor experience to help his customers cost effectively and efficiently manufacture their parts with OSG drills, taps, end mills, indexable cutting tools and thread forming die products.

   

Nowadays, most high schools encourage and prepare students to attend 4-year-colleges after graduation. Fenton High School in Bensenville, Illinois also focuses on sending students to 4-year-colleges, but the technical education teacher, Ben Nelson, decided to take his students to this year’s expo. “I want to make my students realize the variety of career paths available to them,” said Nelson. “Matt’s career path is eye opening for kids because average kids do not know such a career path is actually possible.”


On the other hand, the technology and engineering program at Lake Park High School in Roselle, Illinois focuses more on developing students’ practical skills. Andy Rupnick, technology and engineering teacher at Lake Park High School said, “We are pushing career readiness.” The school has just opened a new innovation center which houses 10 brand new manufacturing machines. The new facility is used to accommodate 5 sections of classes in manufacturing and 4 sections of classes in engineering. Rupnick said he has a large number of students who are interested in a manufacturing career.


Associate Professor of Manufacturing Technology at COD, Jim Filipek, taught a class during the expo that shared with students the advantages and disadvantages of a manufacturing career. He said it is important for us to be honest with the students and to tell them how manufacturing jobs really are.


“A manufacturing career is not glamorous, and you do not dress up to go to work,” said Filipek, “but it gives you job security with a thick wallet which replaces being glamorous.”


OSG wants to help change the stereotype of manufacturing as a dirty shop floor environment and to share the rewarding job opportunities available to today’s students through our involvement in the community and with these technical school programs. In order to be successful, we understand that manufacturers share the responsibility with educators to inspire students to consider and pursue manufacturing careers. In the long run, this is essential to the future of American manufacturing.  

 

 

Case Study: Down time is the time to improve efficiency and productivity


Current Situation


David Whitmire, OSG district manager, has been covering a sales territory in Texas and Oklahoma for 9 years. He has witnessed both the best and worst days of the energy industry. Since the price of oil per barrel has recently reached record lows, our economy and oil field manufacturers have been severely affected. An increasing number of layoffs and downsizing at companies has occurred in the area. During this down time, some oil field manufacturers started to do their homework by reconsidering their machining processes as an avenue to cut costs. This has opened up some new opportunities for OSG in David’s territory.


One of David’s customers is a large pump housing manufacturer in the oil field industry. During the industry slowdown, the company wanted to be proactive, so they invited OSG and a local distributor to host a tap trouble shooting seminar. During the seminar, David showed them the OSG EXOTAP® A-Tap® and EXOPRO® Mega Muscle® drill videos. These videos drew a lot of attention as they showed A-Tap® and Mega Muscle® products surpassing speeds and feeds of competitors’ tools. This company produces 50 to 60 parts after spending over 625 hours machining per month. David decided to perform tool testing with his local distributor to help the company improve productivity and cut costs.


Tool Testing/Solutions


Material: 4140 Modified Alloy Steel


1. ¾-10 EXOTAP® A-Tap® (18 SFM) vs. Competitor A’s tap (18 SFM)


2.
1 ¼-7 HY-PRO® VXL Tap (30 SFM and 13.1486 IPM) vs. Competitor A’s tap (23 SFM and 11.0 IPM)


3.
1 ½-6 HY-PRO® VXL Tap (30 SFM and 12.5 IPM) vs. Competitor A’s tap (23 SFM and 10.0 IPM)


4.
½-13 EXOTAP® A-Tap® 50 SFM and 29.3758 IPM vs. Competitor A’s tap (13 SFM and 7.692 IPM)


5.
7/16” EXOPRO® Mega Muscle® Drill (325 SFM and 48.2 IPM) vs. Competitor B’s Cam Drill (8.2 IPM)


6.
7/15” EXOCARB® WDO® Drill (325 SFM and 28.4 IPM) vs. Competitor B’s Cam Drill (2.5 IPM)


7.
22mm PHOENIX® PXD Exchangeable Head Drill 300 (SFM and 21.2 IPM) vs. Competitor B’s Cam Drill (2.8 IPM)


Results


Test 1 demonstrated a significant advantage of the A-Tap®. Even if it ran at the same speeds and feeds with the competitor’s tap, the A-Tap® was able to produce 25% to 40% more pump housings and to reduce costs by $22 per tool versus the competitor’s tap.


Tests 2, 3, 4 and 5 showed that OSG’s taps and drills ran at faster speeds than the competitors’ tools, and the A-Tap®, VXL Tap and Mega Muscle® products were able to reduce the cycle time by 23 minutes. In addition, the A-Tap® and Mega Muscle® machined 5 times more parts than the competitors’ tools did.


Tests 6 and 7 have not been completed, but David is confident that the WDO® drills and PXD drills will reduce the cycle times even more. By using OSG’s taps and drills in their operation, David predicts that the company will be able to reduce at least 21 hours of machining time per month!



Getting to Know You - Share your finished parts and get an OSG rolling cooler!


Thursday, October 15th is National Get to Know Your Customer Day! In celebration of the day, OSG wants you to share what you manufacture with our tools. Join our “Getting to Know You” campaign to get an OSG rolling cooler (while supplies last)!


The campaign starts on Wednesday, October 14th and ends at noon (CT) on Friday, October 16th.


How to Participate


Facebook:


1.
Like OSG USA

2.
Post a picture of a finished part which you manufactured with an OSG tool on your wall

3.
Tag OSG USA in the post


Twitter:


1.
Follow us @OSGTOOL

2. Tweet @OSGTOOL a picture of a finished part which you manufactured with an OSG tool

On the Job with: Herb Vazquez



Featured employee: Herb Vazquez
Title: Engineering/Production Control/Inspection Manager
Tenure with OSG: 25 years

For Herb Vazquez, Engineering Manager at the OSG Parma Facility, his career hasn’t been on one straight trajectory. It has been more like a jungle gym where you can climb up to the next level using different paths to get where you want to go. Herb has held 5 different positions in his 25 years at OSG. He served as a production control coordinator, Engineer Assistant, Jr. Designer, Customer Service Coordinator and Systems Engineering Manager prior to his current position.

 

“Change is good,” Herb said smiling. “Having been exposed to different facets of our company has helped me understand our business from different perspectives,” he added. With his diverse knowledge and experience, he is able to lead and assist not only his engineering department, but also other departments to make OSG a stronger team.

 

In his personal life, Herb also has experienced a positive change a few years ago when he became a father. “The entire experience of becoming a parent for the first time has been the greatest occurrence in my life,” said Herb. “Even during the most hectic days, I try to take time out to do something that recharges my family battery.” Herb and his family enjoy traveling to see the different parts of the world. “Stepping outside of your comfort zone by going to unfamiliar destinations is a liberating experience unlike any other,” said Herb. “Our new goal is to learn and explore new cultures.”

OSG Introduces New Thread Milling NC Code Generator Software

We announced the release of ThreadPro, OSG's latest thread milling NC code generator software.


Generating codes for complex machining couldn’t be easier with ThreadPro, which has eliminated the hassle of having to “enter data as text, copy and replace.” The configuration of multiple paths, which was not adjustable before, has been greatly simplified to enable the easy creation of zero cut programs. In addition to multiple feed (machining at each cutting edge length), single feed (1 pitch per cut) is also available, which is ideal for machining high hardness materials. Last but not least, with the capability to review machining trajectory, trouble-free tool movement can be confirmed to minimize tool damage.


The new ThreadPro is available in 12 different languages and supports eight NC programming languages. The software incorporates “RPRG” value to reduce setup, machining time and achieve stable tool life.

Click here to download!


Committed to Help Shape Future Manufacturers!

Happy Manufacturing Day!


We believe that manufacturing programs of technical schools are vital to train a skilled manufacturing workforce and also to provide a viable career for students.


Find out what OSG can do to help get more young people interested and prepared for careers in manufacturing technology.

 

Tooling Tim Interviews OSG Customer Service Reps!

Happy Tooling Tuesday!
Ever wondered how many phone calls and emails customer service reps receive per day? Tooling Tim interviewed Krista and Veronica from OSG Customer Service team to find out more about their job!

 


Do you still have some questions? No worries, Tooling Tim is hosting an ALL DAY Q&A session today to answer all of your questions. You can ask any question by commenting on the video on Facebook or by tweeting with #ToolingTim on Twitter!
Don't forget to Like and Follow Tooling Tim on Facebook and Twitter!

Stable and Efficient Milling with OSG PHOENIX® Indexable Tools!

Are you struggling with unstable machining with your indexable tools? Higher cutting force is one of the main causes of vibration and instability. You want to achieve lower cutting force to prevent vibration, but you are also looking for ways to improve productivity. OSG’s PHOENIX® PSE (90° indexable shoulder cutter) and PHC (indexable high feed cutter) offer solutions that not only provide lower cutting forces and better productivity, but also enhanced rigidity and improved quality of your finished parts. 


Many conventional shoulder mills have difficulty with ramping and helical milling operations due to their design. OSG's PHOENIX® PSE enables productive ramping and helical milling with the insert's bottom notch feature. The PSE's cutting geometry also generates lower cutting forces, and the insert's wiper edge produces superior surface finish. PSE is a multi-purpose cutter that can tackle a wide range of applications including facing, side milling, slotting, ramping and helical milling! Watch PSE in action!



If you have specific needs for a rough milling application and achieving high metal removal rates, our PHC is the go-to tool for you. A combination of sharp cutting edge and high feed cutting edge design makes it possible to achieve productivity and low cutting force even with overhangs! PHC’s economical 4-corner insert with a chip breaker enhances cutting performance while maintaining rigidity. Watch PHC in action!





For a limited time only, you can save on our high performance indexable milling cutters. Take advantage of our amazing deals to achieve stable milling! Click HERE to learn more about the deals!



7 Facts You Didn’t Know About Aviation Industry



It’s National Aviation Day! OSG and its products support the continuous advancements being made in the aviation industry. So let’s celebrate the day by learning new facts about aviation!

 

1. The Lockheed SR-71 Blackbird currently holds the record for the fastest manned aircraft at approximately Mach 3.3 in 1976, but the aircraft was decommissioned in 1998. Standard evasive action for a missile attack was to accelerate until it out ran the missile.

 

2. The Boeing 787 Dreamliner is comprised of more than 50% composite materials and is over 20% more fuel efficient than comparable models of previous design.

 

3. Boeing’s Everett facility is the largest building in the world by square volume at over 472,000,000 ft and covers just almost 100 acres.

 

4. The McDonald Douglas F15 Eagle has over 100 aerial victories and 0 losses in air to air combat. It is currently expected to serve in the U.S. Air Force past 2025.

 

5. The commercial aerospace market is expected to grow from 20,000 aircraft to over 42,000 in the next 20 years, with a need for 36,000 new planes due to demand growth and decommissioned airplanes. This is over a $5 Trillion market.

 

6. Retired Air Force Brigadier General, Chuck Yeager, is credited as the first person to fly a plane past the speed of sound in 1947 on the experimental Bell X-1.

 

7. Ohio and North Carolina both claim to be the place where aviation first began. Ohio state license plates read, “Birthplace of Aviation,” and the North Carolina’s reads, “First in Flight.” The Wright brothers dreamed up the idea of the airplane in their hometown of Dayton, Ohio, but Kitty Hawk, North Carolina was where they had their first controlled powered airplane flights.

 


Sources:

http://www.boeing.com/commercial/787/#/design-highlights/visionary-design/composites/advanced-composite-use/

http://www.boeing.com/assets/pdf/commercial/cmo/pdf/Boeing_Current_Market_Outlook_2014.pdf

 

On the Job with: Tim Holmer



OSG’s Applications Engineer, Tim Holmer, better known as Tooling Tim, comes to work every day looking for a new adventure. “I like that I get to do many things and wear many hats,” said Tim smiling. “I help customers trouble shoot machining problems, train people on OSG products and industry trends and help make new flyers to just name a few.” Tim enjoys that his position challenges him with new tasks every day.

 

His greatest challenge in his career at OSG was to learn all of the specific geometries and features of the products. He has overcome this challenge by going over them again and again and eventually teaching them to other people. “I am a big believer that you don’t truly know something until you can teach it to others,” said Tim.

 

Tim takes care of various tasks at OSG, but he also wears many hats in his personal life. He is a soccer player, an avid traveler and a motorcycle lover! He keeps his life in balance by having a “work hard, play hard” mentality. “When I work hard playing soccer, I help my team win games and when I work hard at OSG, it reflects in my career and OSG’s success,” said Tim.

 

There is another exciting thing happening for Tim at OSG. Last month he started appearing as Tooling Tim on a video posted on OSG social media sites and hosting Q&A sessions one Tuesday a month! This is a chance for all of you to ask Tooling Tim any questions you have about OSG, his career as an engineer or OSG products. Like Tooling Tim on Facebook and follow @ToolingTimOSG on Twitter to learn when the next Q&A session will be held!